Roller Coating Machine

SOFTCOAT

Roller coating machine for soft leathers

The roller coating machine Softcoat is the latest version of roller coater by Bergi S.p.a.  Totally renewed, the Softcoat is ready to challenge all its competitors. Specific test trials have demonstrated the high qualitative performances both in reverse and synchro (direct) operative modes, now standard devices of the machine

FIELDS OF APPLICATIONS
TYPOLOGIES OF LEATHERS

Working Width

1000/1800/2200/2400/2600

Indicative Technical Data

Technical Drawings

Accessories

The softcoat can be equipped with many option accessories to carry out different types of working processes. The Softcoat can be equipped with a transport conveyor to connect the machine to the drying tunnel. The “tip-up” model is vertically liftable to create the necessary space for maintenance and cleaning without moving the equipments.

The Softcoat is equipped with wheels and rails to be easily moved in case it is necessary. The Softcoat has been designed to be easy to clean at the end of each productive cycle. In fact, a good cleaning keeps the machine at the maximum efficiency.

  • Stucco and pre-base in “reverse”: Stucco pump, mixer, “HSS” roller
  • Base coat e top coat in “reverse”: Standard equipment and “reverse” roller
  • Oil: heating system, L-Type Synchro roller or Reverse type ones
  • Wax: heating system, heated pump, heating tank and L-type synchro roller or reverse type ones
  • Patent solvent: Mixer and HSC reverse roller
  • Multipoint:  Synchro doctor blade and “L-type” synchro roller
  • Design: synchro doctor blade, synchro POD (peel off device) and design roller
Main features
  • Sturdy steel frame, laser shaped and fully welded;
  • Fixed transport conveyor with extractable structure;
  • Rotating roller changing device available with a bridge with 2, 3 or 4 positions;
  • Reverse helical rollers “HS” or “HSS” type for soft leathers;
  • Motorized adjustment of the working thickness with independent setting on left and right sides;
  • Double membrane colour pump
  • Fixed colour distributor installed on the reverse doctor blade;
  • Reverse doctor blade washing system by air and water jets;
  • Recirculation tanks in stainless steel;
  • Stainless steel washing tank easy to open and remove;
  • Conveyor scraper with variable pressure to control humidity level;
  • Internal conveyor scraper and waste collection tank;
  • Pneumatic closing of the reverse doctor blade with mechanical fine tuning (pre-load);
  • Automatic anti-blocking system ABS (patented) with variable sensibility;
  • Motors controlled by inverter;
  • Double feeding conveyor with variable speed;
  • Patented feeding system under the engraved roller;
  • Load compensation device (patented) with gap recovery device;
  • Touch screen control panel for the management of the main parameters of the machine;
  • Adjustable support roller to modify the geometry of the rubber transport conveyor with automatic setting of the zero point. The Automatic setting of the Zero point is available only with PLC;
  • Leather Peel Off Device (POD) at the end of the rubber conveyor with ABS system
  • Big diameter wheels and adjustable supports
Option accessories at customer’s request
  • Pyramidal-Truncated rollers
  • Synchro “L-Type” rollers for tipping and oil applications in synchro;
  • Design roller (at customer’s choice)
  • Roller heating system with adjustable temperature;
  • Heated tank for oil and paraffins with adjustable temperature;
  • Piston pump for stucco and base coats with larger delivery pipes;
  • Pre-heated piston pump for oils and paraffins;
  • Mixer/distributor installed onto the reverse doctor blade;
  • Synchro doctor blade with manual fine-adjustment (pre-load);
  • Tip-up connection conveyor to connect the machine to the drying tunnel;
  • Synchro leather detaching (patented) for synchro applications